AEconversion develops and manufactures customized power supplies, converters, and battery chargers for demanding applications. Our solutions are precisely tailored to your technical, normative, and economic requirements.
The entire development process is carried out by our experienced team in Bad Sassendorf—from mechanical design, circuit design, and PCB layout to the design and construction of magnetic components and embedded software, followed by approval and transfer to series production.
This power supply for test systems meets particularly challenging requirements with regard to input voltage fluctuations and a very clean AC output voltage.
A market leader in electronic test systems required a highly application-specific AC power supply.
Several development projects with potential suppliers failed.
The biggest challenges: high robustness against fluctuations in input voltage and a very clean AC output voltage of 19kHz.
We meet the technical complexity with manufacturing in Germany.
Application: Power supply for test systems
Input voltage: 120 VAC, 60 Hz
Output voltage: 110 VAC, 19 kHz sine wave, minimal total harmonic distortion
Output power: 1250 W
Form factor: 19″ rack
Custom development of a power supply that fits into the tight installation space of an access solution system.
A provider of access solutions (e.g., automatic doors, barriers, or access systems) required a compact and powerful power supply.
The application is aimed at the building industry, where solutions with high reliability and high economic efficiency are in demand.
Limited installation space: very tight installation conditions required a highly compact design.
Strict dimensional specifications: the design had to be precisely tailored to mechanical integration into existing systems.
Efficiency & heat generation: the limited installation space required a highly efficient design to avoid heat problems (solution using GaN switches).
High commercial requirements: the construction industry demands cost-optimized (manufacturing in Asia) and durable solutions.
Application: Building technology
Input voltage: 230 VAC
Output voltage (variants): 24 VDC
Output power: 130W
Form factor: 300 mm x 40 mm x 28 mm
From development start to finished series production in 12 months
We discuss your ideas with you in detail, preferably before finalizing the specifications. We check for technical feasibility and advise you based on our experience with numerous devices we have developed. You will then receive an estimate of the development time as well as the one-time and unit costs.
We derive a cost-optimized solution concept from your requirements. Strictly oriented towards your requirements, we rely on existing technical components wherever possible. You will receive a detailed offer for development (including approval) and production (framework term, unit price).
An experienced team of experts develops your solution iteratively: system architecture, housing design and connector selection, hardware circuitry and layout, magnetic components, software. The software includes control and regulation, external communication according to your requirements, and test programs for automated functional testing. You accompany every step of the development process, not only through regular project meetings. At defined milestones, we manufacture and test prototypes and make them available to you for system and field testing.
We take care of the approval process for you. Each of our developments is certified by renowned, independent, and accredited testing laboratories. Prior to certification, we have already tested the product in our own laboratories and implemented any necessary changes.
We manufacture your device in small or large series in Germany or Asia and deliver worldwide after a thorough inspection of each device. We stand for competitive prices as well as the highest quality and reliability in fulfilling the agreed delivery schedule. We manage changes during the product life cycle, e.g., to reduce costs, transparently for you.
“Your project is personally important to me. That’s why I will accompany you directly as your contact person, with clear decisions, fast implementation, and full responsibility for the success of your solution.”
Get an overview of our development and production expertise.
Together we develop a custom power supply or battery charger for you.
